5.2 Modules
A module fills HP in a row: a front panel, the boards behind it, and the parts on them. It screws to the rails of an enclosure and, unless it is passive, takes power at a power entry (6.1), for most modules its power header, cabled to the row's bus board.
A module shall be 1U or 3U high (PANEL-001); the panel height, the mounting holes, and the board clearance follow from that choice. Its width is any positive whole number of HP (PANEL-002). A module shall publish its width in HP and how far it extends behind the panel's back face (PANEL-003), so that a buyer can check it against the width and depth a row publishes (ENC-001).
| A module's | Clause |
|---|---|
| Panel height, width, thickness, holes, patch jacks | 5.2.1 Front panels |
| Board clearance and depth | 5.2.2 Boards |
| Power entries and published current | 6.1 Power architecture |
| Power header and draw | 6.4 The bus |
| 0 V and protective earth | 6.3 Grounding and 0 V |
| Port list, signal classes, patch safety | 7.1 Signals, 7.2 Signal classes |
Fitting a module into a row, current check first, is in Assembling a system.
Tolerances
A dimension of clauses 5.1 to 5.3 shall hold within the tolerance the register states for its requirement, and a dimension with no tolerance stated is a limit (PANEL-013). The tolerances are in data/requirements.json:
| ID | Requirement | Tolerance |
|---|---|---|
| RACK-001 | One HP shall be 5.08 mm. | exact: the grid value |
| RACK-002 | One rack unit shall be 44.45 mm. | exact: the grid value |
| PANEL-002 | An N HP panel shall be no wider than N × 5.08 mm, where N is a positive whole number. | ceiling; −0.3 mm recommended |
| PANEL-004 | A front panel shall be no more than 2.0 mm thick. | ceiling |
| PANEL-005 | A patch jack shall be a 3.5 mm mono (TS) socket. | none: a connector type |
| PANEL-006 | A 3U front panel shall be 128.5 mm high. | ±0.2 mm |
| PANEL-007 | A 1U front panel shall be 39.65 mm high. | ±0.2 mm |
| PANEL-008 | Mounting holes shall be 3.0 mm in from the top and bottom panel edges. | ±0.1 mm |
| PANEL-009 | The mounting-hole span, on the panel and between the inserts of a row's two rails, shall be 122.5 mm at 3U and 33.65 mm at 1U. | ±0.1 mm |
| PANEL-010 | Mounting holes shall be drilled Ø3.2 mm, or slotted 3.2 mm wide and no longer than 5.5 mm along the rail, centered on the hole position. | +0.1 / −0 mm on the 3.2 mm width |
| PANEL-011 | Each mounting hole shall be a whole number of HP plus 2.54 mm from the panel's nominal left edge. | ±0.1 mm |
| PANEL-012 | A board shall stay at least 9.25 mm clear of the top and bottom panel edges, and a rail shall cover no more than 9.25 mm of the panel face at each edge. | minimum and maximum |
| PANEL-013 | A dimension of clauses 5.1 to 5.3 shall hold within the tolerance the register states for its requirement; a dimension with no tolerance stated is a limit. | the policy itself |
| RAIL-001 | The holes in a rail insert shall be 5.08 mm apart. | ±0.05 mm per pitch; ±0.1 mm over any ten holes |
| RAIL-002 | A rail for an N HP row shall give at least N × 5.08 mm of mounting length. | minimum |
| RAIL-004 | An insert shall be at least 1.5 mm thick, three thread pitches. | minimum |
| RAIL-006 | A mounting screw's thread pitch shall be 0.5 mm. | ISO 965-1 class 6g on the screw, 6H in the insert |
| RAIL-007 | A mounting screw's major diameter shall be 3.0 mm. | ISO 965-1 class 6g on the screw, 6H in the insert |
| RAIL-008 | A mounting screw shall engage at least three full threads through a 2.0 mm panel. | minimum |
| RAIL-009 | The mounting-screw length L shall satisfy 2.0 mm + seat + 1.5 mm ≤ L ≤ 1.6 mm + D, with seat and D measured behind the rail's mounting face. The throat in front of the insert shall clear 3.0 mm. | a window: both bounds are limits |
| RAIL-010 | The mounting-screw head shall be at most 7.0 mm across. | maximum |